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A Steel Rotating Beam Test Specimen

A steel rotating-beam test specimen has an ultimate strength of 1100 MPa. Estimate the fatigue strength corresponding to a life of 150000 cycles of stress reversal.




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  1. To estimate the fatigue strength corresponding to a life of 150,000 cycles for a steel specimen with an ultimate strength (σu\sigma_uσu) of 1100 MPa, we can use the S-N (stress-life) curve approach, particularly focusing on the Basquin’s equation which relates the fatigue strength to the number of cycles to failure.

    The general approach involves the following steps:

    1. Determine the endurance limit (σe\sigma_eσe) for the material:

      For steels, the endurance limit is often taken as approximately half of the ultimate tensile strength for a high number of cycles (usually greater than 10610^6106 cycles). However, since we’re dealing with 150,000 cycles, we need to use a different approach.

      σe0.5σuGiven:

      σu=1100 MPa\sigma_u = 1100 \, \text{MPa}
      σe0.5×1100=550 MPa\sigma_e \approx 0.5 \times 1100 = 550 \, \text{MPa}

    2. Use the modified Goodman relationship or similar to find the fatigue strength at 150,000 cycles:

      The Basquin’s equation, which relates the stress amplitude (σa\sigma_aσa) to the number of cycles to failure (NfN_fNf), is given by:

      σa=σf(Nf)b\sigma_a = \sigma_f’ (N_f)^b
      where:

      • σf\sigma_f’σf is the fatigue strength coefficient (often close to σu\sigma_uσu),
      • bbb is the fatigue strength exponent (typically around -0.12 to -0.15 for steels),
      • NfN_fNf is the number of cycles to failure.

      To simplify, many references use empirical relationships derived from testing. For example, for finite life fatigue strength calculations, one common approach is to use a factor based on the number of cycles.

      For Nf=150,000N_f = 150,000 cycles, we often use the fatigue strength reduction factor (which typically falls between the ultimate strength and the endurance limit).

      Using empirical relationships for steels, we can use:

      σaσe(NeNf)kwhere:

      • NeN_eNe is the reference number of cycles (typically 10610^6106 cycles for endurance limit),
      • kkk is a material constant (typically around 0.15 for steels).

      Given:

      Ne=106 cyclesN_e = 10^6 \, \text{cycles}
      Nf=150,000 cyclesN_f = 150,000 \, \text{cycles}
      σe=550 MPa\sigma_e = 550 \, \text{MPa}
      k0.15k \approx 0.15
      The equation becomes:

      σa550(106150,000)0.15Calculate the ratio:

      106150,0006.67Then raise to the power of 0.15:

      6.670.151.45So:

      σa550×1.45798 MPa\sigma_a \approx 550 \times 1.45 \approx 798 \, \text{MPa}

    Thus, the estimated fatigue strength corresponding to a life of 150,000 cycles of stress reversal for a steel specimen with an ultimate strength of 1100 MPa is approximately 798 MPa798 \, \text{MPa}.