A steel rotating-beam test specimen has an ultimate strength of 1100 MPa. Estimate the fatigue strength corresponding to a life of 150000 cycles of stress reversal.
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To estimate the fatigue strength corresponding to a life of 150,000 cycles for a steel specimen with an ultimate strength (σu) of 1100 MPa, we can use the S-N (stress-life) curve approach, particularly focusing on the Basquin’s equation which relates the fatigue strength to the number of cycles to failure.
The general approach involves the following steps:
For steels, the endurance limit is often taken as approximately half of the ultimate tensile strength for a high number of cycles (usually greater than 106 cycles). However, since we’re dealing with 150,000 cycles, we need to use a different approach.
Given:
The Basquin’s equation, which relates the stress amplitude (σa) to the number of cycles to failure (Nf), is given by:
where:
To simplify, many references use empirical relationships derived from testing. For example, for finite life fatigue strength calculations, one common approach is to use a factor based on the number of cycles.
For cycles, we often use the fatigue strength reduction factor (which typically falls between the ultimate strength and the endurance limit).
Using empirical relationships for steels, we can use:
where:
Given:
The equation becomes:
Calculate the ratio:
Then raise to the power of 0.15:
So:
Thus, the estimated fatigue strength corresponding to a life of 150,000 cycles of stress reversal for a steel specimen with an ultimate strength of 1100 MPa is approximately .